I2r POWER Blog

Read educational articles to help you maximize your power transmission

Home / I2r POWER Blog
Maching copper bus

Work In Progess: Intricate Bus for Tight Quarters

Custom Bus for Tight Quarters Problem: This high capacity titanium producer was facing limited space for a bus system carrying 40,000 amps and it's cooling interconnections in a new Vacuum Arc Remelt (VAR) system. Solution: Using modeling software, I2r POWER engineers were able to design a series of cooling passages for a large section of bus. Heat…

View Post

Notable Project: Haynes International’s new power pass thru assembly

Haynes International - Kokomo, IN Replacement Pass Thru Assembly Problem: Haynes International needed a new replacement for their 10-ton vacuum master melt furnace. We are all for having spare parts on hand for emergencies! Solution: I2r POWER engineers and designers make power efficiency improvements to pass through assemblies to ensure controlled atmosphere integrity, and they…

View Post
2 men shaking hands

Carpenter Bros to represent in 14 Midwest, Southern states

CANTON, OH – (July 15, 2020) I2r POWER leadership is pleased to announce Carpenter Brothers of Wisconsin has been selected to exclusively represent water-cooled power cables and electrical bus systems among foundries and metal casters in 14 Midwest and Southern states. Effective immediately, Carpenter Brothers sales representatives will be offering I2r POWER foundry and metalcasting…

View Post
I2r POWER engineers designed a 14,000MCM EAF rotating terminal assembly for what might be the largest EAF power cable in North America

Notable Project: Enormous CMC Steel-Sayreville EAF power cable

CMC Steel – Sayreville, NJ Massive Rotating Terminal Design Problem: The customer needed to enhance the longevity of their EAF power cable and mitigate hose binding during operation. Solution: In what might be the largest EAF rotating terminal assembly built in North America, our engineers custom designed a 14,000 MCM terminal assembly measuring 27.25” with…

View Post
Video Gallery

Video Shows Cable Core Construction Best Practice

In this 2-1/2 minute video, Founder and President Mike Pinney reveals the mysteries of what can go wrong when there’s a power cable construction failure. Frustrating as it is, steel makers and maintenance professionals cannot see the problem from the outside. In “Cable Core Construction Mysteries Revealed!,” Mike shows the basic components of an Electric…

View Post
A new weldment of high-grade corrosion-resistant stainless alloy was designed and built to stop corrosion on this electromagnetic caster stirrer

Notable Project: TimkenSteel – Harrison Mill Final Stirrer

TimkenSteel - Harrison Mill Final Stirrer Problem: Caustic flux powder used in the continuous casting process was violently attacking the carbon steel weldment of TimkenSteel's electromagnetic final stirrer. Solution: A new weldment of high-grade corrosion-resistant stainless alloy was designed, built and fabricated to stop corrosion. It's not out the door yet, because we're storing it…

View Post
In the workshop

Notable Project: CarTech’s Dual Station ESR Furnace bus tubes

Carpenter Technologies - Latrobe, PA Problem: The retrofit and rebuild of Carpenter Technologies’ dual station ESR furnace bus tubes took some finesse. The ESR is an older furnace built circa 1960, and consequently sourcing spare components and the craftsmanship to perform the work is difficult. Solution: The replacement bus tube components arrived at the customer’s…

View Post
DC Reactor Coils

Notable Project: Gerdau Long Steel – St. Paul DC reactor coils

Gerdau Long Steel - St. Paul, MN Problem:  Our customer’s existing DC reactor coils were beginning to leak coolant, and the OEM, General Electric, no longer supported the equipment. Gerdau Long Steel could not continue to operate their DC electric arc furnace with their existing coils, and were having difficulty solving their problem. Solution: The…

View Post
Metal Casters Drawing on Football Field

Winner of Virtual Metal Caster Drawing from Rolls-Royce

Congratulations to Jonathan Weaver, winner of the Virtual Metal Casters Drawing! On April 23 Jonathan’s entry was drawn live on Zoom. A member of the Engineering team at Rolls-Royce, Jonathan won an exclusive autographed Class of 2020 HOF collector edition football. Watch the video on the I2r POWER LinkedIn page. We look forward to seeing…

View Post
I2r POWER offers full machining capabilities on modern lathes and mills right here, in-house, to expedite your power cable order

Comprehensive Machine Shop Offers Value

Terminals have met their match with our expert machinist Preston Flott and our comprehensive machine shop. Full machining capabilities on modern lathes and mills right here, in-house, expedite your power cable order. As always, your components are handcrafted using top-grade materials by skilled technicians for maximum power and to minimize loss. Have questions about this…

View Post
Electrical efficiency improvements are built into any induction system brand, type, or application to extend power cable life

COVID-19 Update: March 24

Open and available to serve I2r POWER meets the government qualifications of “Essential Business and Operations” and will remain open to serve our customers and partners. Sunday afternoon the Ohio Department of Health issued a Stay at Home Order requiring “All Persons Stay at Home Unless Engaged in Essential Work or Activity.” This order went into effect…

View Post
speech bubbles

Eager to find solutions, I2r POWER responds with collaboration, hand-crafted quality and accountability.